This biogas generator system comprises five core modules: biogas pretreatment unit, main generator unit, intelligent control unit, waste heat recovery unit, and grid-connected/energy storage unit. It utilizes high-quality, high-power biogas-specific engines, efficient pure copper generators, precise pretreatment equipment, and intelligent control systems. It boasts core characteristics such as wide biogas adaptability, high power generation efficiency, stable operation, high level of intelligence, and environmental compliance.
Product Parameter
|
parameter category |
10kW system model |
50kW system model |
100kW system model |
|
Rated generating power |
10kW |
50kW |
100kW |
|
maximum power |
11kW |
55kW |
110kW |
|
Voltage specification |
220V/380V switchable (single/three-phase optional) |
380V (three-phase) |
380V (three-phase) |
|
frequency |
50Hz/60Hz switching, with a stability of ±0.5% |
50Hz/60Hz switching, with a stability of ±0.5% |
50Hz/60Hz switching, with a stability of ±0.5% |
|
Engine type |
Four-stroke, water-cooled, high-power biogas engine |
Four-stroke, water-cooled, high-power biogas engine |
Four-stroke, water-cooled, high-power biogas engine |
|
Adapt biogas parameters |
Methane content is 40% to 75%, hydrogen sulfide is ≤200mg/m³, and moisture is ≤80%RH |
Methane content: 40% to 75%, hydrogen sulfide: ≤200mg/m³, moisture: ≤80%RH |
Methane content is 40% to 75%, hydrogen sulfide is less than or equal to 200mg/m³, and moisture is less than or equal to 80%RH |
|
Startup method |
Electric start, supporting automatic start and stop |
Electric start, supporting automatic start-stop and remote start |
Electric start, supporting automatic start-stop, remote start, and unattended operation |
|
Biogas consumption rate (50% load) |
About 20m³/h (with a methane content of 60%) |
About 100m³/h (with a methane content of 60%) |
About 200m³/h (with a methane content of 60%) |
|
Continuous operation time |
24-hour uninterrupted (stable biogas supply) |
24-hour uninterrupted (stable biogas supply) |
24-hour uninterrupted (stable biogas supply) |
|
Operating noise (at 1 meter distance) |
≤75dB |
≤80dB |
≤85dB |
|
Total system weight |
800kg |
3500kg |
7000kg |
|
System footprint |
15㎡ (including preprocessing unit) |
30㎡ (including preprocessing unit) |
50㎡ (including preprocessing unit) |
|
Protection level |
IP54 (power generation host), IP65 (preprocessing unit) |
IP54 (power generation host), IP65 (preprocessing unit) |
IP54 (power generation host), IP65 (preprocessing unit) |
|
Applicable ambient temperature |
-20℃~50℃ |
-20℃~50℃ |
-20℃~50℃ |
|
Core module configuration |
Pre-treatment + power generation + control + basic waste heat recovery |
Pre-treatment + power generation + control + efficient waste heat recovery |
Pre-treatment + power generation + control + waste heat recovery + grid connection adaptation |
|
Exhaust emission standards |
Meets Euro 5/National V emission standards |
Meets Euro 5/National V emission standards |
Meets Euro 5/National V emission standards |
Note: The above parameters are standard configurations. Customized design adjustments can be made based on biogas composition, on-site operating conditions, and user electricity demand (grid connection/energy storage). The specifics are subject to the actual plan.
Product feature and application
Key Features of Bio gas generator system
Integrating five core modules: biogas pretreatment, power generation, control, waste heat recovery, and grid connection/energy storage, a fully closed-loop system is formed, encompassing "biogas collection - purification - power generation - waste heat utilization - electric energy output". This system eliminates the need for additional equipment, offering a one-stop solution for large-scale biogas resource utilization, while avoiding issues such as poor adaptability of individual equipment and process disruptions.
Biogas is widely adaptable and can be thoroughly purified
The pre-treatment unit is equipped with an efficient desulfurization tower, dehydrator, dust collector, pressure stabilizing tank, and deacidification device, which can deeply remove harmful substances such as hydrogen sulfide (≤20mg/m³ after treatment), moisture, impurities, and acidic substances from biogas. It is suitable for various large-scale biogas scenarios with methane content ranging from 40% to 75%. This ensures the stable operation of the power generation host from the source and prolongs the service life of the equipment.
Equipped with a high-power biogas-specific engine and an efficient pure copper generator, the system boasts a power generation efficiency of over 38%. Coupled with an efficient waste heat recovery unit, it can recover waste heat from the engine cylinder and exhaust, which can be used for heating the biogas fermentation pool and providing heating/water supply in the plant area, achieving dual recovery of "electricity + heat". The comprehensive energy utilization rate of the system is increased to over 85%, maximizing energy utilization.
Equipped with a PLC intelligent control system and an industrial-grade touch screen, it supports real-time monitoring of biogas parameters (methane content, pressure, purity), power generation parameters (power, voltage, frequency), and equipment operating status, enabling automatic start-stop, automatic fault alarm, automatic switching of operating modes, remote operation and maintenance, and cluster control. Models above 100kW can achieve 24-hour unattended operation, significantly reducing labor costs.
The main power generation engine adopts a multi-cylinder water-cooled design and high-strength wear-resistant materials. Its core components have undergone rigorous testing, ensuring 24-hour uninterrupted stable operation with an annual operation time of over 8,000 hours. The system boasts a protection level of IP54~IP65, making it suitable for complex working conditions in wet, dusty, and highly corrosive environments such as aquaculture farms and wastewater treatment plants, with a low failure rate.
It can be used in various scenarios.
The Biogas Generator System, with its core advantages of being complete, scalable, and high in resource utilization rate, covers various large-scale biogas generation scenarios and has become the core equipment for large-scale users to achieve waste resource utilization and energy self-sufficiency
Production details
1. Biogas pretreatment unit
Core configuration: high-efficiency desulfurization tower (dry/wet method optional), precision dehydrator, pulse dust collector, deacidification device, pressure stabilizing tank, biogas filter; function: deeply remove hydrogen sulfide, moisture, impurities, and acidic substances from biogas, elevate the purity of biogas to meet the standard for power generation, while stabilizing the pressure of biogas, ensuring uniform and stable biogas parameters entering the main power generation unit, and avoiding corrosion and blockage of equipment.
2. Power generation main unit
Core configuration: high-power biogas-specific engine (multi-cylinder water cooling), high-efficiency synchronous generator (pure copper coil), muffler, cooling system; function: fully burn the purified biogas, convert it into mechanical energy, and then convert it into electrical energy through the generator, with a power generation efficiency of over 38%, supporting 24-hour uninterrupted operation, and adapting to large-scale power supply needs.
3. Intelligent control unit
Core configuration: PLC controller, industrial-grade touch screen, sensors (biogas parameters/power generation parameters/equipment status), remote communication module; functions: real-time monitoring of system-wide operational data, automatic adjustment of pre-treatment parameters, air intake volume, and power generation, enabling automatic start-stop, fault alarm, data statistics, remote operation and maintenance, supporting multi-unit cluster control, and enhancing operation and maintenance efficiency.
4. Waste heat recovery unit
Core configuration: cylinder jacket water waste heat recovery device, exhaust gas waste heat recovery device, heat exchanger, and circulating water pump; function: recover the waste heat from the cylinder block and exhaust gas generated during the operation of the power generation host, convert it into hot water/hot air, and use it for heating the biogas fermentation pool (to increase biogas production), plant heating, and domestic water for employees, thereby improving the comprehensive energy utilization rate of the system
Product Certification
The Biogas Generator System has obtained multiple international authoritative certifications, industry certifications, and environmental certifications, boasting comprehensive qualifications and guaranteed quality. You can purchase and use it with confidence.
FAQ
Q: What is the suitable biogas production capacity for this biogas generator system? How to match the model?
A: Hello, our system is compatible with large-scale scenarios requiring biogas production ranging from 20m³/h to 1000m³/h. The 10kW system is suitable for biogas production of 20~30m³/h, the 50kW system for 80~120m³/h, the 100kW system for 180~220m³/h, and the 500kW system for 900~1100m³/h. Based on your actual biogas production, methane content, and electricity demand, we will precisely match the model and customize the system configuration to ensure maximum energy utilization.
Q: Does system installation require complex construction? How long does it take?
A: The system adopts a modular design with standardized installation processes, eliminating the need for overly complex construction. However, a professional team is required for on-site survey, foundation pouring, pipeline laying, and module docking. The installation period varies depending on the system model: approximately 7-15 days for systems ranging from 10kW to 50kW, 20-30 days for 100kW systems, and 45-60 days for 500kW systems. We will provide on-site installation services throughout the entire process to ensure efficient and compliant installation.
Q: How many people are needed for the operation and maintenance of the system? Is the operation and maintenance cost high?
A: The system boasts a high degree of intelligence. For models below 100kW, only 1-2 regular staff are required for regular inspections (once a day) and replenishment of consumables (desulfurizer, engine oil, etc.); models above 100kW support unattended operation, requiring only 1-2 inspections per week. The operation and maintenance costs primarily consist of consumable expenses and a small amount of labor costs, which are reduced by over 40% compared to traditional power generation equipment. We will provide operation and maintenance training and optimization solutions to further reduce operation and maintenance costs.
Q: Can the electricity generated by the system be connected to the national power grid? What procedures are required?
A: Yes, it is possible! Our system has passed the grid-connected equipment certification, equipped with professional grid-connected inverters and metering devices, and fully complies with the grid-connection standards of the State Grid. The procedures to be handled include: grid-connection application, access system design review, installation of metering devices, and handling of power generation business licenses. We will provide complete grid-connection technical information, scheme design, and technical support to assist you in successfully completing the grid-connection procedures.
Packing & Shipping
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