This generator utilizes a high-quality 200kW four-stroke engine specifically designed for biogas, paired with an efficient synchronous generator and intelligent control system. It boasts core features such as strong biogas adaptability, high power generation efficiency, stable operation, emission compliance, and convenient operation and maintenance. It fully complies with multiple international authoritative standards and industry norms, including EPA, CE, ISO 9001, and GB 18352. It is suitable for various types of biogas with a methane content ranging from 45% to 75% (such as livestock manure biogas, industrial organic wastewater biogas, and landfill biogas), perfectly compatible with the full spectrum of large-scale biogas power generation scenarios.
Product Parameter
|
parameter category |
200kW biogas generator (standard model) |
|
rated power |
200kW |
|
maximum power |
220kW |
|
Voltage specification |
380V/400V (three-phase), customizable to 110V/220V (single-phase) |
|
frequency |
50Hz/60Hz switching, with frequency stability of ±0.5% |
|
Engine type |
Four-stroke, in-line, water-cooled, biogas-specific engine |
|
fuel type |
Biogas (with a methane content of 45% to 75%), compatible with biomass gas and landfill gas |
|
Startup method |
Electric start (24V DC start), supports automatic start-stop and remote start |
|
Biogas consumption rate |
About 42m³/h (50% load, methane content 60%) |
|
Continuous operation time |
24-hour uninterrupted operation (under the condition of stable biogas supply) |
|
Operating noise (at 1 meter distance) |
≤95dB (equipped with a dedicated noise reduction silencer) |
|
Net weight |
About 5800kg |
|
Size (length × width × height) |
4800×2200×2500mm (including base and silencer) |
|
Protection level |
IP54 (Industrial grade splash-proof/dust-proof) |
|
Applicable ambient temperature |
-10℃~45℃ (customizable low-temperature startup kit available for -20℃ environment) |
|
adapter interface |
Biogas inlet interface (DN80), three-phase power supply interface, dedicated grid-connected interface, cooling system interface, intelligent control system interface, remote operation and maintenance interface |
|
power generation efficiency |
≥38% (when the methane content of biogas is 60%) |
|
Exhaust emission standards |
Meets Euro 5/National V emission standards |
Note: The above parameters are standard configurations. They can be customized and adjusted according to the biogas composition (methane content, impurity content), usage scenario, and grid connection requirements. The specific details shall be subject to the actual order.
Product feature and application
Key Features of Our 200 kw biogas generators
Specially designed for biogas characteristics, equipped with a dedicated biogas combustion system and air intake adjustment device, it can precisely adapt to various types of biogas with methane content ranging from 45% to 75%. It is compatible with biogas from different sources such as livestock manure, industrial organic wastewater, and landfill waste. By optimizing the engine compression ratio and ignition system, the biogas burns fully, achieving a power generation efficiency of over 38%, which is 5% to 8% higher than that of ordinary biogas generators, maximizing the utilization of biogas energy.
High-power stable operation, adapting to large-scale demands
With a rated power of 200kW and a maximum power of 220kW, it can meet the continuous power generation needs of large-scale biogas projects. Equipped with a high-quality biogas-specific engine, the core components such as the cylinder block and piston are made of high-strength wear-resistant materials, paired with a water-cooled cooling system, allowing for 24-hour uninterrupted stable operation with a low failure rate. The annual operation time can reach over 8,000 hours, meeting the industrial-grade continuous operation requirements.
Equipped with a complete set of biogas pretreatment and adaptation system, including desulfurization, dehydration, dust removal, and pressure stabilization devices, it can effectively remove harmful substances such as hydrogen sulfide, moisture, and impurities from biogas, preventing corrosion of internal engine components. Additionally, it is equipped with a biogas pressure stabilization and regulation device to ensure stable intake pressure, guarantee continuous and stable operation of the generator, and prolong the service life of the equipment.
It can flexibly adapt to the "self-use in the factory area + surplus power grid connection" mode, with power generation prioritizing the needs of enterprise production and domestic electricity consumption. The surplus power can be connected to the national power grid (subject to local grid connection standards), creating additional revenue for the enterprise. Biogas power generation has low costs, saving 30% to 50% of electricity costs compared to traditional grid power. At the same time, it can enjoy the national subsidy policy for new energy power generation, highlighting both economic and social benefits.
With a protection level of IP54, it boasts industrial-grade splash and dust resistance, ensuring normal operation in complex environments such as livestock farms and wastewater treatment plants, which are often humid and dusty. The machine body is equipped with a high-strength steel structure base, firmly fixed and exhibiting excellent shock and interference resistance. Equipped with a dedicated noise reduction silencer, the operating noise is controlled within 95dB, meeting the noise standards for industrial plants.
It can be used in various scenarios.
Sunrises 200kW biogas generators are precisely tailored for large-scale biogas resource utilization scenarios, becoming the core equipment for enterprises in green power generation, energy conservation, and consumption reduction. The core application scenarios include:
1. Livestock and poultry breeding plant
It is suitable for large-scale pig farms, chicken farms, and cattle farms, etc. It processes the biogas generated from the fermentation of livestock manure, converts the biogas into electric energy, and uses it for the ventilation, lighting, feed processing, temperature control equipment, and other electricity needs of the breeding plants. The excess electricity is connected to the grid, reducing the cost of electricity for breeding, while also solving the problem of manure pollution.
2. Wastewater treatment plant
It is suitable for urban sewage treatment plants and industrial wastewater treatment plants to treat biogas generated by anaerobic fermentation of sewage, and generate electricity for the operation of sewage treatment equipment (water pumps, aeration equipment, sludge treatment equipment, etc.), achieving energy self-sufficiency for sewage treatment plants and reducing operating costs.
3. Garbage landfill site
Adapt to urban landfills, collect landfill gas (biogas) generated during the landfilling process, convert it into electric energy through generators, and use it for powering landfill operation equipment, lighting, monitoring equipment, etc. The excess electricity is connected to the grid, realizing waste resource utilization and reducing greenhouse gas emissions.
4. Biomass fermentation plant
It is suitable for biomass fermentation plants that process straw, rice husk, kitchen waste, and other biomass materials. The plant treats biogas generated from anaerobic fermentation of biomass and uses the generated electricity to operate fermentation equipment, processing equipment, etc., forming a circular economy model of "biomass fermentation - biogas power generation - energy self-consumption".
5. Industrial organic wastewater treatment scenario
It is suitable for industrial organic wastewater treatment projects in food processing, brewing, paper-making, and other industries. It treats biogas generated from anaerobic fermentation of wastewater, generates electricity for enterprise production equipment, achieves energy recovery and utilization, and reduces enterprise electricity costs and environmental protection management costs.
Production details
- Biogas pretreatment system: including high-efficiency desulfurization tower, dehydrator, dust collector, and pressure stabilizing tank, which can deeply remove hydrogen sulfide (≤20mg/m³), moisture, and impurities from biogas, ensuring safe operation of the engine;
- Intake air regulating device: An intelligent biogas intake air regulating valve that can automatically adjust the intake air volume according to changes in generator load, ensuring sufficient biogas combustion and stable power generation efficiency;
- Cooling design: Water cooling system, paired with a large-capacity radiator and silent cooling fan, boasts high cooling efficiency, effectively controlling engine water temperature and ensuring 24-hour uninterrupted operation;
- Protective structure: Industrial-grade IP54 protection design, with a corrosion-resistant and dust-proof material for the body shell, and electrical components with waterproof and dustproof functions, suitable for complex industrial environments.
Product Certification
Sunrises 200kW biogas generators have passed multiple international authoritative certifications, industry certifications, and environmental certifications, boasting comprehensive qualifications and guaranteed quality. You can purchase and use them with confidence
FAQ
Q: What types of biogas does this 200kW biogas generator support? Is there a requirement for methane content?
A: Hello, our 200kW biogas generator supports biogas from various sources, including livestock manure biogas, sewage treatment biogas, landfill biogas, biomass fermentation biogas, etc. It is suitable for biogas with a methane content ranging from 45% to 75%. If the methane content of the biogas is lower than 45% or higher than 75%, we can customize and adjust the engine parameters and pretreatment system to ensure the normal operation of the generator.
Q: Can the generator operate continuously for 24 hours? What is the maximum annual operating time in hours?
A: Yes, it can. This generator utilizes a biogas-specific engine coupled with a water-cooling system. Its core components are crafted from high-strength, wear-resistant materials, ensuring 24/7 stable operation. With a low failure rate, the equipment can operate for over 8,000 hours annually under normal maintenance conditions, fully meeting the industrial-grade operational demands of large-scale biogas power generation.
Q: Will hydrogen sulfide and moisture in biogas corrode generators? What protective measures are available?
A: We have equipped a complete biogas pretreatment system, including an efficient desulfurization tower, dehydrator, dust collector, and pressure stabilizing tank. This system can deeply remove harmful substances such as hydrogen sulfide (≤20mg/m³ after treatment), moisture, and impurities from biogas, thus preventing corrosion of internal engine components from the source. Additionally, components such as the engine cylinder block and piston are made of corrosion-resistant materials, providing dual protection and ensuring long equipment lifespan, eliminating concerns about corrosion.
Q: Can the electricity generated by the generator be connected to the national power grid? What are the conditions required?
A: Yes, it is possible. This generator supports the excess power grid-connection mode, allowing the generated electricity to first meet the self-consumption needs of the enterprise, and the excess power can be connected to the national power grid. It is necessary to meet the local grid-connection standards, equip with dedicated grid-connection devices (we can provide customized adaptations), and handle relevant grid-connection procedures. We will provide complete grid-connection technical information and technical support to assist you in successfully completing the grid-connection process.
Q: What is the power generation efficiency of the generator? Compared to grid electricity, how much electricity cost can it save?
A: The power generation efficiency of this generator is as high as over 38% (when the methane content of biogas is 60%), which is 5% to 8% higher than that of ordinary biogas generators. The cost of biogas power generation mainly depends on the cost of obtaining biogas (mostly produced by fermentation of the enterprise's own waste, with extremely low cost). Compared with traditional grid electricity, it can save 30% to 50% of electricity costs; at the same time, it can enjoy the national new energy power generation subsidy policy, with significant economic benefits.
Packing & Shipping
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